There are numerous industrial floor coating options available to protect and maintain the concrete beneath, boost safety or efficiency, and avoid surface damage. Resin flooring will benefit most industrial settings because it is extremely durable and one of the best industrial-grade flooring systems available.
Many people struggle to pick the best resin flooring for their space since there are so many different varieties of resin to choose from. Epoxy, polyurethane (PU), and polymethyl methacrylate are the three basic types (PMMA). Each has various advantages and downsides, which we shall explain in detail below.
Industrial Floor Coating Types
There are three major types of industrial grade floor coatings. Each operates in a similar manner, by pouring the resin onto the surface and sealing the existing concrete beneath with a protective coating. Certain coatings are better suited to certain environments than others. The following are examples of potential industrial floor coatings:
Flooring made of epoxy resin
Epoxy resin flooring is one of the most common types of industrial-grade flooring. This is a low-cost material with the added benefit of being exceptionally strong and long-lasting. It has a plastic-like appearance and a uniform, polished appearance.
The following characteristics are shared by epoxy resin flooring:
- resistance to chemicals
- Custom clear, color, or other design finishes are available.
- simple hygiene and cleaning
- impact resistance due to high bonding strength
- resistance to scratches
Another significant advantage of epoxy resin is that it is one of the hardest materials on the market, making it exceedingly difficult to damage in the event of an accident. The biggest disadvantage of epoxy resin is that it takes a long time to set.
Because epoxy resin is heavy-duty enough to bear the weight of vehicles such as cars and forklifts, it is ideal for spaces such as warehouses and parking garages. PU resin flooring is more expensive than epoxy resin flooring.
Flooring made of polyurethane resin
PU resin is a suitable alternative for a rapid hardening, or ‘curing’ time, which means that industrial spaces can be fully operational again in around 5 days. It has many of the same qualities as epoxy resin and resembles it in appearance.
PU resin has the following characteristics:
- resisting absorption
- resistance to chemicals
- impact resistance and ease of cleaning
- resistance to moisture
- resistance to scratches
- resistance to slippage
- temperature tolerance
The greatest distinguishing attribute of PU flooring is its temperature resilience. PU can withstand extreme temperatures. One disadvantage is that it is difficult to repair and has a high sensitivity to dampness without professional installation.
PU flooring is ideal for commercial kitchens, freezers, and food production spaces due to its properties. Breweries, bakeries, and dairy farms are other potential applications for this industrial-grade flooring.
Flooring made of polymethyl methacrylate resin
PMMA is known as synthetic resin by some since it is a synthetic substance rather than an organic one. Because PMMA cures in about 2 to 4 hours, industrial settings can restart operations almost immediately.
PMMA has the following advantages:
- extremely strong chemical resistance
- fast recovery
- high tensile strength
- resistance to shattering
- quick and simple repair
- resistance to slippage
- resistance to ultraviolet light
- appropriate for usage outside
PMMA has a less plastic-like look than the other polymers listed above. It has a glass-like appearance, which is why it is sometimes known as acrylic glass. The cost of PMMA is significantly higher than that of PU or epoxy.
Health and scientific contexts, such as laboratories or medication production rooms, are potential applications for PMMA floor coatings. It is also appropriate for certain commercial food processing areas, however it does not withstand heat as well as PU.
Frequently asked questions and useful information
The following are some additional details and frequently asked questions concerning industrial floor coatings and the services we offer:
What is the most long-lasting concrete floor coating?
Epoxy resin is the most resilient sort of industrial-grade flooring, requiring exceptionally heavy impacts to cause any type of scratch, abrasion, crack, or break. This is owing to the epoxy’s high bonding strength, which successfully attaches to the existing concrete surface beneath. While epoxy resin can be difficult to replace, the longevity it provides means that repairs are unlikely to be required for at least ten years.
What are the drawbacks to epoxy flooring?
Epoxy floors can be a noisy surface to walk on, which can be an issue in high-traffic areas. Epoxy resin can also get very cold, which can be a problem in places like garages. Proper installation necessitates substantial preparation of the existing concrete as well as skilled equipment, as there may be unevenness or a rippling effect that compromises the floor’s high strength.
What is the price of industrial floor coatings?
The surface area you have to cover is the most important aspect influencing the cost of your industrial floor coating job, as a larger area naturally need more coating. Additional features, such as additional layers of resin sealants, will raise the cost. Your choice of resin is also important, while low cure periods from resins like PMMA may offset early costs by allowing an industrial area to resume normal operations much sooner.
What materials do you employ in your installations?
For the finest results, we only use the highest quality materials and combine them with the best equipment and a professional installation team. We feel it is critical for individuals to guarantee their industrial-grade flooring meets the highest requirements since using the best products results in stronger, longer-lasting floors that require considerably less repair or replacement.
Should concrete floors be stained or painted?
Industrial floor coatings are extremely dependable and long-lasting, which means they can tolerate heavy foot traffic or vehicle use without deterioration. This is critical in situations where distinct line markers are required for health and safety reasons, such as a factory or garage. Staining a concrete floor, or rather the coatings above it, can work, but it is more expensive and not as configurable or changeable as floor paint.
Is epoxy flooring readily scratched?
No. Because epoxy resin is one of the strongest resins available, it would be difficult to scratch even with high impacts. Because the resin is so strong, they do not dent easily. This makes them effective in locations with a high volume of traffic or where heavy equipment and cargo are frequently used.
This selection is influenced by elements such as the type of floor you currently have in place, such as asphalt, wood, or concrete, installation rules, lifetime, and traffic volume. Knowing how much traffic your floor gets is important since different floor coverings can handle varying amounts of traffic. The type of finish you choose will also influence your decision on which floor coating to use. It is also necessary to evaluate what abrasion and wear may occur, as well as what substances and chemicals may spill into the floor. In the end, we’d like to invite you read our blog on top 10 benefits of harwood flooring. You’ll find it infor mative and quite interesting.